Automotive ERP: key functionality, integrations & software options
February 8, 2024
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Head of Itransition's ERP Center of Excellence
Automotive ERP is specialized enterprise resource planning software used to automate and streamline the management of day-to-day business activities such as procurement, production planning, bill of materials, quality control, inventory, finance, and accounting. Having solid expertise in enterprise software development, Itransition helps companies from the automotive industry to implement and upgrade ERP solutions and thus optimize production and inventory processes, enhance quality control, and reduce costs.
Table of contents
About Itransition
10+Â years in ERP services
50+ completed projects of different scales across industries
Hands-on expertise in delivering custom, platform-based, and hybrid ERP solutions
An Odoo Silver Partner
A NetSuite Solution Provider
Looking for an ERP technology partner to digitalize and streamline core business processes?
Our automotive ERP expertise in action
Essential features for automotive ERP software
Automotive ERP software is built with different functional modules. To help bring qualitative changes in business, our automotive software developers tailor the functionality of each particular ERP automotive solution to the requirements and desired capabilities of each company by implementing the following functional modules:
Customer order management
- Getting visibility into end-to-end order execution workflow from order inception to fulfillment, multichannel order aggregation
- Order status tracking
- Automated order creation and approval
- Order pick, pack, and ship planning and scheduling
- Order issue tracking
- Order refund/return/exchange processing
Procurement management
- Achieving transparency of all procurement-related processes
- Automatic purchase orders creation
- Invoice matching and routing
- Spend tracking
- Procurement planning
Supplier management
- Getting an overview of suppliers’ KPIs
- Assessing and identifying best-performing suppliers
- Tracking suppliers’ contracts
- Monitoring financial health of suppliers
Supply chain & inventory management
- Tracking inventory of raw materials, components, and finished goods across the supply chain, between multiple warehouses or production facilities
- Getting and overview of warehouse and logistics operations
- Getting automated alerts and notifications in case of disruptions
- Leveraging analytics capabilities for planning inventory stock levels, inventory allocation, labor demand, shipment frequency and routes
Production management
- Bill of materials management
- Material requirements planning (MRP)
- Master production scheduling
- Product lifecycle management
- Quality control monitoring
Field service management
- Automatic work order task creation, assignments and scheduling
- Monitoring work order progress
- Getting automated notifications and alerts (new tasks, change requests, looming deadlines)
- Inventory management automation
- Field workers' performance monitoring and assessment
- Invoicing and payments management automation
- Budgeting and job costing automation
- Mobile capabilities support
Financial management & accounting
- Invoicing and payroll
- Financial statements generation
- Financial planning and budgeting
- Revenue management
- Expenses management
- Tax, financial risk and compliance management
Human resources management
- Storing employee data in a central database
- Automating payroll, time, and attendance management
- Tasks and activities management
- Employee performance evaluation
- Recruitment and onboarding automation
- Employee health and safety monitoring
- Employee training management
- Competence management
- Corporate policies management
Document management
- A centralized database of all corporate documents (contracts, plans, policies, etc.)
- Document indexing
- Document search
- Versioning
- Template-based document generation
- Access control management
- Audit trail
- File locking
Reporting & analytics
- KPIs and performance metrics
- Automated data management (data integration, processing, quality management, storage)
- Support for various analytics types (descriptive, diagnostic, predictive, and prescriptive)
- Real-time analytics
- Scheduled and ad-hoc reporting capabilities
- Custom reports and dashboards
- Self-service analytics querying
- Embedded reporting
- Mobile reporting
Key integrations for an automotive ERP
To ensure accessibility, reliability, and accuracy of information across the organization with no duplication of effort and manual data entry, we set up integrations between automotive ERP systems and other corporate systems via APIs, third-party solutions, custom code, or a middle layer. Among the most common integrations are:
Customer relationship management (CRM) software + ERP
Human capital management (HCM) software + ERP
Manufacturing execution system (MES) + ERP
Electronic Data Interchange (EDI) software + ERP
Enterprise asset management (EAM) software + ERP
Business intelligence (BI) software + ERP
Top ERP software systems for the automotive industry
Key features
- Fleet management
- Inventory management
- Invoicing
- Purchase management
- Sales management
- Manufacturing management
- Production quality management
- Warehouse management
- Repairs management
- Human resources management
- Project planning and controlling
- Procurement and subcontractor management
- Contact management
- Land acquisition and development
- Accounting and finance
- CRM and estimation
- Equipment and fleet management
Best for
- Small companies
- Mid-sized companies
Downsides
- Challenging to scale and maintain
Key features
- Finance management and accounting
- Service and marketing automation
- Human resource management
- Billing
- Asset management
- CRM
- Sales order management
- Opportunity management
- Planning and budgeting
- Revenue recognition
- Financial analytics
- Reporting
Best for
- Companies of all sizes
Limitations
- Price hikes in the long run
Key features
- Bill of materials and routing
- Production management
- Material requirements planning
- Advanced planning and scheduling
- Manufacturing management
- Product configurator
- Inventory management
- Sales order management
- Purchase order management
- Financial management
- Project accounting
- Customer management
- Service management
Best for
- Small companies
- Mid-sized companies
Downsides
- A steep learning curve
- Complicated pricing
Epicor
Key features
- Inventory management
- Product configurator
- Supply chain management
- Manufacturing management
- Retail management
- Financial management and accounting
- Planning and scheduling
- Special ordering
- Business analytics and intelligence
- Multiple deployment options
Best for
- Small organization
- Mid-sized organizations
Downsides
- A still emerging reseller network
- Complex implementation and customization
Plex
Key features
- Product quality planning
- Production part approval process
- Failure mode and effects analysis
- Measurement system analysis
- Material management
- Logistics evaluation
- Industry compliance
- Electronic data interchange (EDI) support
- Lean manufacturing support
- Manufacturing intelligence
- Enterprise accounting and consolidation
- Financial management
- Human capital management
- Suppliers and purchasing management
Best for
- Mid-sized companies
Downsides
- May require third-party integrations for global localization capabilities
Infor CloudSuite
Key features
- Regulatory compliance
- Product control
- EDI support
- Billing and costing
- Financial and accounting
- CRM and customer service
- Multi-site, multi-logistics inventory planning
- End-to-end project management
- Supply chain management
- Field service
Best for
- Companies of all sizes
Downsides
- It’s challenging to choose and piece together solutions to meet your needs
- Costs of the solution
QAD
Key features
- Supplier relationship management
- Invoicing
- EDI support
- Trade management
- Supply chain planning
- Demand planning
- Transportation management
- Asset management
- Customer service
- Quality management
Best for
- Mid-sized organizations
- Large organizations
Downsides
- Lack of native human capital management functionality
- Embedded analytics capabilities
ERP software selection: factors to consider
To narrow down the options and create a shortlist of ERP providers, we consider the following high-level evaluation criteria:
Flexibility
Scalability
Simplicity
Integration
Ease of use
Deployment model
Prioritized functional requirements
Industry focus
Itransition’s ERP services
Itransition provides advisory support and implementation assistance to automotive companies, helping ensure the success of their ERP implementation project:
- Analysis of business needs and technology environment
- ERP strategy creation and roadmapping
- ERP solution architecture design
- ERP implementation support
- ERP software selection
Our end-to-end implementation services can include all or some of the following activities:
- ERP consulting
- ERP integration
- Custom ERP development
- ERP migration
- ERP customization
- ERP support and maintenance
Automotive ERP implementation roadmap we follow
1
Business analysis
2
Design & tech selection
3
Project planning
4
Customization/ development
5
Quality assurance
6
Deployment & handover
7
Post-launch support
Business impact of automotive ERP solutions
Production cost reduction
ERP enables the implementation of lean manufacturing and supply chains, reducing production costs. The ERP solution optimizes resources, removes costly operational redundancies, improves lead times, and reduces waste.
Inventory optimization
Automotive ERP system synchronizes inventory with production requirements and customer demand to avoid excess inventory or inventory stock-outs. It helps to eliminate high holding costs, manufacturing process disruptions, or customer resentment.
Improved data access & analytics
ERP database consolidates data across the departments, streamlining the information flow and its sharing within the company. It boosts collaboration, ensures secure data access, and facilitates analytics and reporting.
Task automation
Enterprise resource planning automates data management for expense tracking, inventory control, payroll calculations, financial planning, and forecasting.
Simplified compliance
ERP enables complete traceability through the value chain and automates reporting. Simplified submission of reports to the relevant regulatory bodies facilitates compliance with government regulations and standards.
Better quality control
ERP grants access to real-time production and process monitoring data to provide a 360-degree view of the shop floor. It helps to identify occurring issues and resolve them in real-time to ensure high-quality standards and increase the safety and durability of the manufactured vehicles.
Jumpstart your ERP project with professional ERP services
Automotive ERP: implementation challenges we help solve
Resistance to change
Resistance to change
Even if employees seem excited about the upcoming changes, a new software interface, redefined business processes, new job roles and responsibilities can cause fear, resistance to change, and sabotaging. To mitigate change management risks, we carefully evaluate and address employees’ resistance to change before it becomes disruptive.
Lack of software flexibility
Lack of software flexibility
Even the best-of-breed software doesn’t necessarily have the capabilities you are looking for. We help define the missing capabilities and work out how to efficiently cover this gap most (e.g., via product customization, custom integrations, etc.).
Total cost of ownership
Total cost of ownership
ERP implementation implies some hidden costs that are hard to anticipate. To help you minimize project risks, we factor in such indirect expenses as the cost of work of professional ERP consultants, new hires for the IT department, or outsourcing a third-party vendor for regular maintenance, software updates, and security patching.
Data security and data quality issues
Data security and data quality issues
Consolidation of corporate-wide information in a unified data storage poses certain risks connected to data quality and data security. To balance data accessibility and safety without compromising data consistency and credibility, we set up and refine robust data governance and security policies and practices.
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